ALC / NAAC PRODUCTION LINES

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ABOUT ALC MACHINERY :
Well-chosen equipment for aerated lightweight concrete production will turn into a profitable business. “Essarcon” company is capable of implementing any of your projects on production of aerated lightweight blocks. More than 12 years of our experience in construction engineering and numerous success stories of our customers proves it.
Production lines for ALC blocks vary in configuration and productivity, respectively. One should take several parameters into account in order to choose the equipment wisely: the required number of blocks (M3), the Land (space) and the budget.

Our company produces many equipment items and any of them in its configuration means a full-scale plant producing non-autoclave concrete blocks. Unlike producing autoclave aerated concrete, where the equipment cost is much higher and the prime cost of the product is also higher, Our ALC/NAAC production lines are designed and made so easy to operate.

UNDERSTAND PLANT TYPES :

All the lines may be divided into two categories: conveyor type Molds and stationary Molds.

Conveyor Line - Molds moves on rail tracks and the machines are stationary.


Stationary Line - Mixer and cutters are moving over the stationary molds on rail tracks.




Conveyor lines are more automated and save the ...
  1. Room space - due to the small distance between the molds;

  2. Labor costs - as the input of raw material and output of blocks are located each in their specific place, unlike the stationary-type where the raw material is to be carried over towards the mixer for feeding and finished blocks have to be collected according to the molds layout.

Stationary lines are cheaper and easier to assemble. Any stationary line may be converted to the conveyor one by installing rail tracks for molds and adding mobile mold base. Also these lines can be upgraded anytime to AAC plant by adding Autoclaves and Boiler. Means: ALC plant can be converted to AAC.

Plant models with different production capacities vary in the mixer size, mold size and number of molds.

We have plants with different production capacities (up to 80 M3/Day) and you can choose the best option for yourself - in production capacity and price.

  1. Increasing the number of molds you increase the production capacity of blocks per day.
  2. Installing automated cutting (for smallest manual cutting Nano line), you get the block of ideal geometry eliminating the human errors.
  3. Adding the automatic feeding system for fly ash and cement (weighing dosing unit which measures the quantity precisely). You can also consider for storage silos for fly ash and cement.
  4. Installing automatic batching system will reduce time for each mix cycle resulting more productivity.


 
Whatever your choice is - a mini or a large production line producing Aerated lightweight concrete (ALC) blocks, with the best of our knowledge we provide complete professional support at any stage of production for assembling the equipment, testing and commissioning, choosing raw materials, cost calculation, designing a formula of the mixture and marketing the finished product. It will help you to produce high-quality blocks
 

 

 

Aerated Lightweight Concrete Block production Stationary Lines - FX Series
Molds are stationary and Machines are movable

ACB Nano 3
Small production Line for start-ups with high speed mini mixer and manual cutting system with the help of guide frames

Mixer batch volume - 0.33 M3
Mold volume - 0.33 M3
Cutting System - Manual
Production Capacity - 3.3M3/Day to 20M3/Day


ACB Mini 6
Small production line with High speed mini mixer and semiautomatic wire cutting machine with Six surface cutting system ensuring accurate dimensions.

Mixer batch volume - 0.33 M3
Mold volume - 0.33 M3
Cutting System - Semiautomatic
Production Capacity - 6.5M3/Day to 26M3/Day

ACB Pro FX-G 09
High performance startup line with low investment.This includes high speed mixer along with manual horizontal cutting with the help of guide frame and automatic vertical wire cutting machine. Horizontal cutting machine can be added anytime in the future.

Mixer batch volume - 0.86 M3
Mold volume - 0.86 M3
Cutting System - Horizontal - Manual and Vertical - Automatic
Production Capacity - 8.6M3/Day to 43M3/Day
This can be upgraded to AAC

ACB Pro FX 17
High performance startup line. This includes high speed mixer along belt conveyor to feed the raw material. Cutting system includes pneumatic based automatic horizontal wire cutting machine and automatic vertical wire cutting machine. Mixer batch volume - 0.86 M3
Mold volume - 0.86 M3
Cutting System - Horizontal - Automatic and Vertical - Automatic
Production Capacity - 17M3/Day to 43M3/Day
This can be upgraded to AAC

Aerated Lightweight Concrete Block production Conveyor Lines - TT Series
Machines are stationary and Molds are movable
ACB Pro TT 17
High performance line with unmatched performance. This includes high speed mixer along belt conveyor and screw conveyor to easily feed the raw material. Automatic batching control. Cutting system includes pneumatic based automatic horizontal wire cutting machine and automatic vertical wire cutting machine. Molds moves on track so it's easier to handle the molds.. Mixer batch volume - 0.86 M3
Mold volume - 0.86 M3
Cutting System - Horizontal - Automatic and Vertical - Automatic
Production Capacity - 17M3/Day to 80M3/Day
This can be upgraded to AAC
ACB Pro TT 42
High performance line with ultimate performance. This includes high speed mixer along belt conveyor and screw conveyor to easily feed the raw material. Automatic batching control. Cutting system includes pneumatic based automatic horizontal wire cutting machine and automatic vertical wire cutting machine. Molds moves on track so it's easier to handle the molds.. Mixer batch volume - 0.86 M3
Mold volume - 0.86 M3
Cutting System - Horizontal - Automatic and Vertical - Automatic
Production Capacity - 43M3/Day to 80M3/Day
This can be upgraded to AAC

Mortar

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AAC Plants ALC / NAAC Plants Dry mix Plants